Delivery of Over 400 RamPack 60 Balers to a Major UK High Street Retailer

Managing Director, Dennis Henry of Mardon Group and Gene McConnon, Sales Manager, MacFab are pictured at the handing over of a consignment of over 400 RamPack 60 Balers for a major UK High Street Retailer.

 

400 RamPack 60 Balers

Over 100 Rampack 60’s have now been installed with this client who since has seen significant increases in their recycling and vast reductions in their costs with the removal of waste bins etc.

The baled material is now back hauled to the clients Distribution Centres where they are re-baled into mill size bales to maximise revenue.

 

Mr Henry said:

“Mardon are proud to have won this order which was a result of many months of negotiations in what has become a very competitive environment.

Customer service was a key factor in the tender process and we look forward to continuing to provide our client with the highest level of service that they have come to expect and for which Mardon are renowned. We say what we do and we do what we say.”

 

RamPack 60 Balers

The RamPack 60 Balers are renowned for the compaction and baling of cardboard, plastics and food.

Its main features are that they are suitable for positioning where storeroom space is limited and ideal for small to medium volumes of waste.

Request Further Details

If you are looking to invest in a piece of recycling equipment, please ask our team about our free waste survey to see if we can help save you money!

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Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Spotlight on our Trojan 400 H3 Waste Baler

TROJAN 400 H3a BALEROur Trojan 400 H3 Waste Baler is suited for pressing: paper, cardboard, printing waste and has foil channel adjustment – 3 sides. It’s hydraulic-automatic abba-drill machine and thrust station pivotable for superior service and cleaning.

  • Space-saving
  • Compact and robust design
  • Efficient
  • Parallel thrust station
  • 45t pressing force

It comes with Photocell control in the filling chute and a feed hopper as needed. The operator side is freely selectable and is suitable for small to medium sized material traffic. The bale dimensions are compact and is simple to operate via touch panel.

Trojan 400 H3 Waste Baler Technical data

  • Pressing force [kn/t] 450/45
  • Specific pressing force [N/cm²] 74
  • Motor (kw) 11 15
  • Throughput cardboard B19, approx. [t/h] 1,8 2,3
  • Volume idle running [m³/h] 84 110
  • Volume-working conditions [B19 m³/h] 80 75
  • Cycle time [sec] 30 30
  • Feed opening W x L [mm] 850 x 1150
  • Tying system horizontal, 3-fold, automatically
  • Bale size W x H x L [mm] 790 x 730 x 1200
  • Bale weight, paper, cardboard [kg] approx. 350 kg (depend on input weight and material)
  • Machine weight [kg] 5000

Abba – Environmental and press technology. Channel baling presses at a top price-performance ratio.

We from Mardon Recycling, are appointed Sole UK Agents for ABBA-PRESSENTECHNIK fully automatic baling presses. The fully automated, mobile channel baling presses are distinguished by a high throughput with low energy consumption and easy operation.

Another characteristic of the channel baling presses is the compact and simple design (arrangement of the press cylinder advantageously crossed) with dependable cutting and drill station. The channel baling presses are ideal for compressing: corrugated paper and board from commercial premises, de-inking, mixed-wastepaper, corrugated paper of all other kinds, foil (landscape foils); PET bottles, hard plastic, beverage cans etc.

Contact a member of the team for more details:

Freephone 0800 587 3028
01769 572191
sales@mardongroup.co.uk

Another Fully Refurbished Recycling Machine Ready for Dispatch

This time it’s a HSM 1160 which has been through Mardon’s comprehensive refurbishment program where no compromise is made on quality and retains the integrity of the original machine. This fully refurbished recycling machine is now ready for dispatch.

All of Mardon refurbished recycling machines come with a minimum of six months parts and labour warranty. We carry huge stocks of recycling equipment including Balers, vertical, horizontal and compactors which are awaiting refurbishment as well vast stocks of new equipment.

Contact a member of the team for more details:

Freephone 0800 587 3028
01769 572191
sales@mardongroup.co.uk

Three Fully Refurbished Mardon Trojan 60XL’s

RAMPACK TROJAN XL60 BALER

Our RamPack Trojan XL60 is a British made Semi-Automatic Horizontal baling press that can produce bales of up to 750 kg (depending on material baled). We have three currently in stock awaiting refurbishment.

 

The baler comes with shear blades are fitted as standard and the Twin Ram Port Cullis end door is designed to eliminate baling wires snapping on ejection and is a full bale eject machine.

Please call for more details

Data Sheet

Trojan XL60 Baler – Data Sheet

One of our Trojan 600V5’s is currently going through our refurbishment program

Trojan Auto 600 V5 Properties

» bestseller » proven reliability for years » sturdy and powerful » mobile » diverse application range » 60 t pressing force

  • Suited for pressing: paper, cardboard, printing waste, foil, PET, hard plastics, tiling.
  • Vertical stamp, oil cooler as well as tank and cabinet heater as standard equipment.
  • Ground slide and piston valve for covering the needle opening (prevents contamination of the binding unit with plastic particles, etc.).
  • Channel adjustment – 3 sides, hydraulic-automatic.
  • Photocell control in the filling chute.
  • Continuous feeding by means of flat conveyor or similar.
  • Fast cycle times.
  • Additional photocell for overfilling.
  • Collapsible binding device for transport and service.

Recycling Machinery Certified Training

A vital part of the PUWER regulations (Provision and Use of Work Equipment Regulations) and a commitment to the health and safety of your staff is for all your operators to be trained in the safe use of your equipment.

What is PUWER? (Provision and Use of Work Equipment Regulations)

PUWER is short for the Provision and Use of Work Equipment Regulations 1998 (1999 in Northern Ireland). The regulations deal with the work machinery and equipment operated every day in workplaces and intends to keep people safe wherever equipment and machinery is used at work.

Does Provision and Use of Work Equipment Regulations apply to you?

PUWER regulations apply to work activities throughout the whole of Great Britain and to installations offshore including gas supply platforms and oil rigs. PUWER applies to:

  • Employers
  • Self-employed and the equipment they use or control
  • Employed persons that supervise or manage the use of equipment operated by others

Mardon recycling always provide training with any new or used equipment we provide and we can do refresher training at any time.

Recycling Machinery Training Objectives we cover include:

  • Advise on use and selection of correct PPE
  • Explanation and demonstration of the equipment
  • Identification of safety features and locations of emergency stops
  • Pre-shift check routine: locking the machine off, visual inspection for damage and condition, start-up/ shut-down procedure
  • Control panel operation
  • Correct operation of the machine to ensure the most efficient use
  • Basic fault diagnosis
  • Call out procedure should it be required
  • Advice on routine maintenance, inspection and housekeeping
  • All trainees receive certificates of competence

The training is also important for teams who have been using compaction equipment for years. Sometimes things can get forgotten, or operator get into bad habits so refresher training can help to ensure people aren’t cutting corners or overlooking simple factors that could compromise safety, bale quality or machine durability.

For more information on our training please call the service team on 01769 572191 or email service@mardongroup.co.uk

 

Our Latest Horizontal Baler Installation

Mardon Horizontal Baler Instillation

Mardon starts 2018 where we finished 2017 with yet another new installation. This time its a horizontal baler at a Midland distribution centre for a major high street name.

We were asked come up with a solution to bale cardboard from both a mezzanine and ground floor. Our solution was to supply one of our Rampack 50 tonne semi-automatic baler with bespoke chute.

Our Rampack semi-automatic range are available with a innovative “easy tie” system as an option which the client thought was must have as it is a real “ time saver”.

A Quick Look Back at 2017 Here at Mardon’s…

BIG names, BIG machinery, BIG satisfaction.

Wickes, Travis Perkins, RGB, and many more big brand names have this year had large equipment installed by Mardon’s as we continue to grow throughout the competitive market place of the waste industry.

However, it is not always about the BIG boys, our RamPack range has equally been successful and continues to prove a popular and reliable product in our range for our customers with smaller waste requirements.

Our continued growth has meant that we have had to expand our team across the country but also our workshop premises. During the year we opened our self-sufficient spray booth unit at our headquarters, where our refurb products get their makeover before leaving ready for their new home.

This year our dedicated team just got stronger. New recruits to the Mardon team throughout the year have settled in well and are really making the difference giving our customers more expertise but also a faster response.

 

We would like to take this opportunity to thank all of you for continued support and business and we will see you in 2018!

Looking For A Fully Automatic Baler?

We Have a Fully Automatic Baler to Suit Your Needs

If your business is looking to invest in new recycling machinery and you know you want a Fully Automatic Baler, Mardon can help! We have a fantastic range and below we have put together a few from the collection including feature and photos.

RamPack Trojan Fully Automatic

Our TROJAN AUTO range consists of both Vertical and Horizontal fully automatic 5-wire tying systems and are capable of baling between 2 and 12 tonnes per hour. Precision made using German engineering, the Trojan Auto range utilises advanced servicing technology to require a minimum of maintenance. It has a relatively small footprint, has low noise levels and can easily be relocated to existing standard “hook-lift” frames. Each machine is tailor-made to suit your requirements.

More Info on RamPack Trojan Fully Automatic

Trojan Fully Automatic 400 H3

TROJAN 400 H3a BALER

  • suited for pressing: paper, cardboard, printing waste, foil
  • channel adjustment – 3 sides, hydraulic-automatic
  • abba-drill machine and thrust station pivotable for service and cleaning
  • photocell control in the filling chute
  • feed hopper as needed
  • operator side freely selectable
  • suitable for small to medium sized material traffic
  • compact bale dimensions
  • simple operation via touch panel

More Info on Trojan Fully Automatic 400 H3

RAMPACK TROJAN FULLY AUTOMATIC 500 V5

TROJAN 500V5d BALER

  • suited for pressing: paper, cardboard, printing waste, foil, PET, hard plastics, tiling
  • vertical stamp as standard equipment
  • ground slide and piston valve for covering the needle opening (prevents contamination of the binding unit with plastic particles, etc.)
  • channel adjustment – 3 sides, hydraulic-automatic
  • photocell control in the filling chute
  • continuous feeding by means of flat conveyor or similar
  • additional photocell for overfilling
  • collapsible binding device for transport and service
  • operator side freely selectable
  • simple operation via touch panel

More Info on RAMPACK TROJAN FULLY AUTOMATIC 500 V5

Request Further Details

If you are looking to invest in a piece of recycling equipment, please ask our team about our free waste survey to see if we can help save you money!

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Check out our refurbished and bespoke static compactor for one of our major clients!

Mardon Compactors 1 Believe it or not, the static compactor pictured here, was once a run down compactor which has been transformed, by our amazing team of workshop engineers, from a well-used machine to a smart looking, fully functional, fast and reliable compactor which has been customised to exactly fit our customers site and requirements.

Our engineers have tested and replaced components to ensure this beautifully restored compactor is in peak condition. They have also built a tailor made hopper, which has been added to the original machine, made to meet the precise specifications of our customers’ needs.

The newly designed photo cell circuit allows autonomous operations giving it the freedom to act independently.

Complete with a fresh paint job this static compactor is now ready to go into action, helping another satisfied customer keep on top of their waste! So if your compactor or baler needs a upgrade get in touch.

Yet another recent Mardon Trojan fully auto installation

Our brief was to embark on innovative solution to deal with the backhauling of material to this major U.K. retailer. The key to this solution was the processing of cardboard and plastic at firms DC once returned.

 


This time it’s a Wickes DC in Northampton. Tim Herbert of Wickes says:

“ We’re all very happy with the service Mardons have provided. I really appreciate the loan of the vertical balers to cover the gap in time whilst the horizontal was being manufactured and the installation went exactly to plan”

All new Mardon Trojan fully autos utilises advanced servicing technology and designed to require minimum maintenance and with a small print and powerful performance our Trojan fully auto was the ideal machine for this Application. The Mardon Trojan fully automatic range comprises of machines capable of 2 tonnes per hour right up to our new 20 tonnes per hour “Colossus”

Request Further Details

If you are looking to invest in a Mardon Trojan Fully Auto Baler please ask our team about our free waste survey to see if we can help save you money!

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Mardon’s at it again!

Rampack Trojan 55t semi-auto’s

Another quality refurbished machine on its way to a long established customer. This time it is one of our Rampack Trojan 55t semi-auto’s.

The machine has been through Mardon’s comprehensive refurbishment program where no compromise is made. We currently have stock of similar machines awaiting refurbishment.

Request Further Details

If you are looking to invest in a piece of recycling equipment, please ask our team about our free waste survey to see if we can help save you money!

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Mardon’s new “Colossus” on its way to a customer

colossus baler machinery

Here’s one of our new “colossus” baler machines on its way to a very happy customer.

With its 100 ton press and 110 kw motor makes it one of most powerful channel baler on the market. It is also available with our new innovative “cross tie” system as an option.

Get in touch with a member of the team today if you would like more information!

We refurbish all kinds of recycling equipment, big or small!

Refurbished Rampack BalerOur workshop engineers have worked diligently to transform this tired and run down RamPack 600 into a high performance, stunningly refurbished machine, which looks as if it’s straight off the shelf!

This highly tuned and lovingly restored recycling machine is now ready for a new home and will be with its new owner shortly!

We refurbish all kinds of recycling equipment, big or small!

Could you be rehousing our next restoration?

Request Further Details

If you are looking to invest in a piece of refurbished recycling equipment, please ask our team for details.

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Busy Times at Mardon Recycling Machinery

Trojan Fully Auto baler One

Another MARDON Trojan fully auto baler with conveyor system arriving on its new site ready and awaiting installation by our highly trained and proficient engineers. This time it’s at Travis Perkins distribution centre in Northampton. Working in conjunction with DHL Envirosolutions.

The brief was to introduce a more efficient solution to process the site’s recyclable material including cardboard and plastics. The solution we offered was simple; a new Trojan 500V5 which now enables the site to process their recyclable material swiftly, with a much improved yard layout, allowing them to focus on other more PRESSING tasks!

Our goal was to come up an innovative solution for the Travis Perkins backhaul operation. The key to this solution was the processing of cardboard and plastic at their ultra-busy DC once returned. Mardon Machinery supported Envirosolutions by assisting from the design to install.

 

Trojan Fully Auto baler Two“Mardon’s kept us fully informed throughout the build and delivery process. The delivery and installation then went exactly to the plan that Mardon’s provided. The result being that we are very impressed with the service we received from Mardon’s.” says Simon Wadsworth – Travis Perkins.

 

“Delivery was dead on time and the installation process provided by engineers couldn’t have gone any better. Due to this Travis Perkins are now extremely happy with the results delivered” says Ashley Smart – DHL Envirosolutions.

 

The purchase of new equipment is only the start; in order to keep your new machine in the peak of its performance throughout its life it important to keep it well maintained and is where our factory trained engineers who are strategically situated around the UK come into their own. Trojan Fully Auto baler Three

So, whether you’re looking for a 40kg baler or a fully auto capable of processing up to 12 tonnes per hour give the team at Mardon a call…

 

 

 

Request Further Details

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
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RDF Baling Systems with Mardon Recycling Machinery

If you are looking to venture into the world of RDF but the potential costs of a bespoke RDF baling system make you apprehensive, then Mardon Recycling Machinery has the answer for you.

Our Trojan Fully Auto Balers can now be ordered with our innovative plastic wire tying system. The new system paired with pressing force of up to 95 tonnes makes this new machine the ideal solution for baling RDF.

PET wire is ideal for the burning process used with RDF and our speciality designed tying system ensures a tight and secure bale. Operationally it’s as easy to use as a conventional channel baler, so bag yourself a RDF solution for a fraction of the price of a typical RDF baler.

If you like how that sounds and want to know more please contact a member of the sales team today on 0800 587 3028 or complete our contact form below and a member of staff will be in touch shortly.

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Introducing the New Mardon Trojan “Colossus”

Here at Mardon Recycling Machinery we are extremely excited to introduce the latest addition to our extensive baling equipment range – The Mardon Trojan “Colossus”. Managing Director, Dennis Henry says ” The Colossus enhances and complements our extensive range”.

With its 900V5 – Z1 110KW producing bales of up to 1000kgs, a huge charge box and fast cycle time the ” Colossus” is one of the largest and most powerful fully auto channel balers on the market.

Check out our latest “Colossus” delivery blog.

Get in touch with a member of the Mardon team today on 0800 587 3028 for further information and to request your free no obligation waste survey.

An Innovation of Technology…Not to Be Wasted…

The RP8 P9 is part of our comprehensive range of static and portable compactors, which is ideal for wet waste and now also features our latest innovation of technology…

Available, as standard, is our “Mardon Smart Monitoring System” allowing automatic notification and remote supervision of the system, eliminating the need for personnel to report on fill levels and issues.

This clever piece of technology creates an automatic alert, as to the container fill levels, when it is 50%, 75% & 100% full and has to be emptied which can be sent to the customer or their waste management companies as a prompt to collect full containers automatically, as and when required…no more chase up emails required! Furthermore, It also sends messages when errors occur, or when maintenance is required.

Has this got your interest?

The compactors control system features an integrated modem, in which a standard SIM card* is used. The system informs the customer, or waste management company directly, when the containers are to be emptied; the system also informs the service company when the next service is required, or when faults occur. Advance warning by the system, which has the capacity to store 4 different groups, each with up to 10 email addresses, ensuring that any underlying faults can be dealt with before they become serious and nobody is left out of the communications.

All inputs are monitored, analysing which components, switches etc. are active and which are not. In this way, any errors can be found quickly, either directly on the machine or via a technician accessing the compactors control system over the internet to see where the cause of the failure lies. Simple errors can be dealt with in situ remotely, reducing the cost of basic repairs.

Another prominent new feature of the electronic control system is the easily understandable and user-friendly remote service interface. The system allows selection of up to 4 additional setups that are already programmed in the controller to achieve an optimum level of compression with different materials e.g. the pressing of plastic, cardboard, organic waste or residual waste, with each setup configuration altering key operating characteristics to suit the material being processed.

This is simply the innovation of the year…. sit back and let Mardon compactors do the hard work

Request Further Details

If you are looking to invest in a piece of recycling equipment, please ask our team about our free waste survey to see if we can help save you money!

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Spotlight on our Trojan Auto 400 H3 Baler

TROJAN 400 H3a BALERMardon Recycling are appointed Sole UK Agents for ABBA-PRESSENTECHNIK fully automatic baling presses. The fully automated, mobile channel baling presses are distinguished by a high throughput with low energy consumption and easy operation.

Another characteristic of the channel baling presses is the compact and simple design (arrangement of the press cylinder advantageously crossed) with dependable cutting and drill station. The channel baling presses are ideal for compressing: corrugated paper and board from commercial premises, de-inking, mixed-wastepaper, corrugated paper of all other kinds, foil (landscape foils); PET bottles, hard plastic, beverage cans etc…

Features of the Trojan Fully Automatic 400 H3 Include:  

  • Suited for pressing: paper, cardboard, printing waste, foil
  • Channel adjustment – 3 sides, hydraulic-automatic
  • Abba-drill machine and thrust station pivotable for service and cleaning
  • Photocell control in the filling chute
  • Feed hopper as needed
  • Operator side freely selectable
  • Suitable for small to medium sized material traffic
  • Compact bale dimensions
  • Simple operation via touch panel

Benefits Include:  

  • Space-saving
  • Compact and robust design
  • Efficient
  • Parallel thrust station
  • 45t pressing force

Trojan Auto 400 H3 Technical Data

  • Feed opening W x L [mm] 850 x 1150
  • Tying system horizontal, 3-fold, automatically
  • Bale size W x H x L [mm] 790 x 730 x 1200
  • Bale weight, paper, cardboard [kg] approx. 350 kg (depend on input weight and material)
  • Machine weight [kg] 5000
  • Motor (kW) 11 15
  • Throughput cardboard B19, approx. [t/h] 1,8 2,3
  • Volume idle running [m³/h] 84 110
  • Volume-working conditions [B19 m³/h] 80 75
  • Cycle time [sec] 30 30
  • Pressing force [kN/t] 450/45
  • Specific pressing force [N/cm²] 74

Request Further Details

If you are looking to invest in a piece of recycling equipment, please ask our team about our free waste survey to see if we can help save you money!

How would you be like to contacted?:EmailTelephone
Company Name:
Full Name*:
Your Email*:
Telephone:
Enquiry:
How did you hear about us?

Freephone: 0800 587 3028
Telephone: 01769 572191
Email: sales@mardongroup.co.uk

Another Refurbished Machine Delivery

Yet another fully refurbished recycling machine is on its way to what will be a very happy client. As well as supplying brand new state of the art machines Mardon Recycling Machinery also provides refurbish waste equipment which is available for rental and sale.

RefurbishedBalerMay2017_1 RefurbishedBalerMay2017_1 RefurbishedBalerMay2017_1
 

 

 

 

 

Take a look at our refurbished machines on our website or please call us on Freephone 0800 587 3028 or 01769 572191 for current stock.